Construction
:

The
oven body consists of steel steamtight tunnel with equally divided zones of
the radiators. Stainless steel expansion joints are provided between these
zones in order to eliminate the expansion of the oven section. The
inspection doors are provided for inspection of the baking goods during the
process.
Firing Chambers:
The complete chamber will be insulated with minerwoll filled from outside
to conserve heat and increase efficiency. The fully automatic imported
burner shall be fitted to the chamber and the temperature shall be
controlled by automatic temperature controller on the control panel.
Insulation:
The complete oven will be covered with 10" thick mineral wool
insulation from top, bottom and the sides. The bottom portion of the oven at
the sides will be covered with CRC sheets for the conveyor protection and to
avoid heat loss.
Baking
System:
The baking in the heating chamber takes place by radiators located under
and above the wire mesh band which distribute heat for uniform baking. The
recirculation heating gases of these radiators can be controlled for each
zone separately. The closed recirculation system is having slight vacuum so
that combustion gases can not enter into the baking chamber. The ventilating
fan is for circulation of the heating gases through the recirculation system
and thermostatically controlled burners provide the set temperature of the
heating gases.
Fans:
All the circulating fans are fabricated from M.S. & S.S. and will be
well balanced to avoid vibration and will give noise free operation in high
speeds.
Capacity: 2000 breads per day of 400 gms loaves
Rotary Rack Oven
Firing
Chamber:
The complete Firing chamber will be insulated with mineral wool filled from
out side to conserve heat and increase efficiency. The firing chambers Shell
fabricated out of stainless steel. The Oven can maintain temperature up to
350° and temperature rises from room temperature to 225° in just
25 minutes.
Heat Circulation:
The hot air is distributed evenly into the Oven by a blower fan and oven's
rotary movements provide even & uniform baking at all levels of the
rack. Oven has an indirect diesel fired heating system so that burnt gases
do not come in contact with the baking products. The fully automatic
imported burner will be fitted to the chamber and the temperature controlled
by automatic temperature controller, fitted on the control panel.
Door:
A full stainless steel door provides with heat resistance silicone gasket
that sealed the door and gains heat of the oven.
Insulation:
The complete oven will be covered with mineral wool insulation and Mild
steel or Stainless steel covers to avoid heat loss.
Construction:
The oven body consists of mild steel. The structure of oven is stand on
angle frame and the all side of oven will be covered with Mild steel or
Stainless steel sheets.
Inspection:
The Stainless Steel doors are provided with Toughened glass and interior
light for the inspection during the process.
Rack:
The baking product is to be put in trays, which are placed in the rack,
which rotates at a low RPM through a system of gearbox and motor, located at
the top of the Oven
Electrical:
Three Phase Electricity (240V / 415) required running the system.
Electrical controls indicators and starters will be fitted on the control
panel.
Fan:
The circulating fan will be well balanced to avoid vibration and will give
noise free operation in high speeds.
Temperature Control:
A digital indicating controller maintains temperature in the Oven, which
comes with safety thermostat and a timer along with a hooter that helps in
baking cycle.
| MODEL & TRAY SIZE |
|
BREAD 400 G |
SPRONGE CAKE |
BUNS 45G |
BISCUITS |
DRY RUSKS |
KHARIS |
| AO-70 |
450 X 450 mm |
80 Loaves |
19 kgs. |
224 Nos. |
10-11 Kgs. |
10 Kgs. |
7.5 Kgs |
| 1 Trolley |
(18' X 18") |
80 Moulds |
10 Trays |
14 Tray |
15 Trays |
15 Trays |
15 Trays |
| |
|
|
|
|
|
|
|
| AO-80 |
450 x 700 mm |
120 Loaves |
38 Kgs |
336 Nos. |
16-17 Kgs |
15 Kgs |
9.5 Kgs |
| 1 Trolley |
(18" X 27") |
120 Moulds |
10 Trays |
14 Trays |
15 Trays |
15 Trays |
15 Trays |
| |
|
|
|
|
|
|
|
| AO-90 |
450 x 700 mm |
168 Loaves |
53 Kgs |
432 Nos |
22 Kgs. |
20-21 Kgs |
13.5 Kgs |
| 1 Trolley |
(18" X 27") |
168 Moulds |
14 Trays |
18 Trays |
20 Trays |
20 Trays |
20 Trays |
| |
|
|
|
|
|
|
|
| AO-110 |
600 x 800 mm |
210 Loaves |
75 Kgs |
630 Nos. |
22 Kgs. |
28 Kgs. |
20.5 Kgs |
| 1 Trolley |
(23.5" X 31.5") |
210 Moulds |
14 Trays |
18 Trays |
20 Trays |
20 Trays |
20 Trays |
| MODEL & TRAY SIZE |
|
BREAD 400 G |
SPRONGE CAKE |
BUNS 45G |
BISCUITS |
DRY RUSKS |
KHARIS |
| AO-130 |
450 x 700 mm |
336 Loaves |
106 Kgs |
864 Nos |
44 Kg |
40 Kgs |
26 Kgs |
| 2 Trolleys |
(18' X 27") |
336 Moulds |
28 Trays |
36 Trays |
40 Trays |
40 Trays |
40 Trays |
| |
|
|
|
|
|
|
|
| AO-170 |
600 X 800 mm |
420 Loaves |
150 Kgs |
1260 Nos. |
62 Kgs |
60 Kgs |
38 Kgs. |
| 2 Trolleys |
(23.5" X 31.5") |
420 Moulds |
28 Trays |
36 Trays |
40 Trays |
40 Trays |
40 Trays |
| MODEL & TRAY SIZE |
|
BREAD 400 G |
SPRONGE CAKE |
BUNS 45G |
BISCUITS |
DRY RUSKS |
KHARIS |
| AO-180 |
450 x 700 mm |
672 Loaves |
212 Kgs. |
1728 Nos. |
88 Kgs |
80 Kgs |
54 Kgs |
| 4 Trolleys |
(18' X 27") |
672 Moulds |
56 Trays |
72 Trays |
80 Trays |
80 Trays |
80 Trays |
| |
|
|
|
|
|
|
|
| AO-220 |
600 X 800 mm |
840 Loaves |
300 Kgs. |
2520 Nos. |
124 Kgs |
118 Kgs |
76 Kgs |
| 4 Trolleys |
(23.5" X 31.5") |
840 Moulds |
56 Trays |
72 Trays |
80 Trays |
80 Trays |
80 Trays |
Deck Oven
- Even bake - elegant and compact
- Viewing windows
- Interior lights
- Hood with extractor adequate insulation
- Superior burners
- User friendly controls
- Digital temperature indicating controller with safety thermostat
|
| Model |
ARE-I |
ARE II |
| Overall dimension |
65"x126"x90" |
65"x87"x90" |
| Working area per deck |
47"x78"x7" |
47"x41.5"x7" |
| No. of decks |
3 |
|
| Batch capacity in terms of
400gms loaves |
Approximately 270 nos. |
Approximately 135 nos. |
| Total power 3 phase, 415 V,
50 cycles (single phase motor can be provided at extra cost) |
3 HP |
2 HP |
| Fuel |
Diesel oil/LPG |
Diesel oil/LPG |